Available for supply

Made to order Cement plants, mines and quarries

Mining & Cement Applications

Wear-resistant components for cement plants and mining.

Liners, plates and parts in wear-resistant alloys that extend equipment life in harsh operating conditions.

Technical Documentation & Operations Gallery

4 high-resolution photos

Client Requirement & Operating Constraints

Mill, chute and hopper parts in cement plants and mines face constant abrasion and impact that shorten their life and add downtime.

Strict defined criteria:

  • At least twice the service life of standard parts.
  • Quick replacement without stripping the machine.
  • An exact fit to the existing equipment.

Execution Phases

  1. Phase 01

    Wear-Pattern Survey

    The worn part is studied to set the thickness needed where it wears.

  2. Phase 02

    Material Selection

    Wear plate or carbide overlay chosen for the type of abrasion.

  3. Phase 03

    Cutting & Forming

    Plasma cutting and forming without losing hardness.

  4. Phase 04

    Assembly & Inspection

    Bolted assembly with dimension and hardness checks before delivery.

Engineering Materials & Alloys Used

Certified, documented engineering

  • Hardox 500 plates
  • Chromium-carbide overlay plates
  • 13% manganese steel
  • Wear-resistant fixing bolts

ENGINEERING BOTTLENECKS

The Application’s Engineering Challenges

  • Abrasion and Impact Together

    The hardest materials crack under impact, and the softer ones wear fast.

  • Long Replacement Stops

    Swapping parts meant stripping large sections of the machine.

ENGINEERED RESOLUTION

Innovative Engineering Solutions Applied

  • The Right Material per Zone

    Carbide overlay where it abrades, manganese steel where it’s hit.

  • A Segmented, Bolted Design

    The part split into small segments that are replaced one at a time.

Custom Engineering Fabrication Solutions

Do you have an industrial application that needs a similar engineering solution?

Send your materials list, engineering drawings or samples for immediate review by our engineers, who will define the best technical path and schedule.